A mitre saw is a key purchase for any woodworker. Compare blade sizes, cutting capacities, and features to find the best model for your needs.
A mitre saw is one of those purchases that quietly reshapes how you work. Get it right and you'll be cutting skirting, architrave, shelving and frame moulding in seconds, with joints that close cleanly straight off the blade. Get it wrong and you'll be fighting a machine that can't quite manage the timber you use most, or one so heavy you never bother getting it out. Here's what actually matters when you're choosing.
Almost every mitre saw falls into one of three groups, and this choice matters far more than the badge on the side.
If you only ever trim timber to length at 90°, a basic fixed-head machine is plenty. If your work involves wide boards or repeated compound cuts, go sliding and go double bevel.
Blade diameter is the headline number, and it dictates the maximum depth of cut. Common sizes in the UK are 216mm, 254mm and 305mm.
Tooth count matters as much as diameter. A 24-tooth blade rips through softwood fast but leaves a rougher surface; a 60 or 80-tooth blade gives a finish ready for painting or gluing, at the cost of slower feed and more heat. Many woodworkers keep two blades and swap depending on the job. Check the bore size too — 25.4mm and 30mm are both common, and while reducing rings exist, a blade that fits properly runs truer.
Manufacturers quote capacity at 90° and at 45°, and both numbers matter. A saw might crosscut 300mm at 90° but only 210mm at 45° — so a 220mm wide shelf won't mitre on it. If you cut wide skirting with mitred corners, that 45° figure is the one to look at, not the headline number.
Also check the maximum height under the blade and the maximum bevel angle. A saw that stops at 45° is fine for most trim, but 47° or 48° bevels are occasionally needed for awkward wall angles in older houses, where nothing is truly square. Being able to tweak a couple of degrees past the detent is genuinely useful.
Mount the saw at a height where the table sits around your hip or slightly above — usually 900mm or so — and bolt it down if it lives in one place. A saw that shifts mid-cut is dangerous, not just inaccurate.
Support long stock at both ends, keep the blade guard in place, and never reach across the blade path to hold a workpiece. Let the blade reach full speed before cutting and let it stop completely before lifting the head. Wear eye protection every time, and hearing protection if you're cutting for more than a few minutes.
Think honestly about the largest cut you make in a normal week, then buy slightly above it. A 254mm sliding double-bevel machine covers the vast majority of UK workshop and site work without becoming a burden to move. If your work is light trim and small frames, a 216mm compound saw will serve you well for years. If you're cutting 4x2 and deep skirting daily, pay for the 305mm and a proper stand.
Spend your budget on the blade and the fence before the electronics. A modest saw with a sharp, high-tooth-count blade and a flat, solid fence will out-cut an expensive machine running a blunt general-purpose blade every time.
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Matthew Kuhnemann
8/2/2024
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